Industrial Equipment

Outdoor Control Enclosure: Sealing and Condensation

An industrial field-control enclosure required coordinated water protection, corrosion resistance and serviceable mounting.

Anonymous Customer Case Study

📅 July 8, 2026 ⏱ 2 min read 🏭 DRAmetal Engineering
Outdoor Control Enclosure: Sealing and Condensation — component reference
Component reference image
IP65 Protection test
C4 Project coating classification
≤30 K Temperature rise
400 × 300 × 200 mm Enclosure size

Project Overview

Application An industrial field-control enclosure required coordinated water protection, corrosion resistance and serviceable mounting.
Materials 1.5 mm 304 stainless steel; coated Q235 steel option.
Process Route Laser cutting → bending → welding → powder coating / passivation → seal assembly → protection testing.
Customer Challenge Water ingress, condensation, corrosion and inadequate heat removal affected the previous enclosure.

An industrial field-control enclosure required coordinated water protection, corrosion resistance and serviceable mounting.

The customer’s challenge

Water ingress, condensation, corrosion and inadequate heat removal affected the previous enclosure.

Material and fabrication route

1.5 mm 304 stainless steel; coated Q235 steel option.

Process route: Laser cutting → bending → welding → powder coating / passivation → seal assembly → protection testing.

Manufacturing changes

Improved seals, a breathing valve, outdoor coating, universal mounting options and cooling fins addressed the installation.

Engineering analysis

Water protection, condensation and cooling required a coordinated enclosure arrangement. The seal addressed external entry, the breathing provision addressed the internal environment, and the fins addressed heat removal. Removable or universal mounting details also affected service access. The project record therefore supports an assembly-level discussion: it connects the housing, finish, seals and installed conditions rather than relying on a material-grade claim alone.

Inspection and project results

The tested configuration achieved IP65, no reported condensation and temperature rise ≤30 K.

Project measurement or production detailRecorded value
Protection testIP65
Project coating classificationC4
Temperature rise≤30 K
Enclosure size400 × 300 × 200 mm

These figures describe the project configuration and production scope above. Dimensional, material and production details are identified separately from performance tests. For a new order, the inspection method and acceptance criteria should be agreed against the released drawings.

Planning a similar OEM component

A useful RFQ for this application should make the following interfaces and acceptance requirements clear:

  • Installed equipment and heat load.
  • Ambient and moisture conditions.
  • Seal and breathing-device interfaces.
  • Mounting and service clearances.

Include the current drawing revision, mating-component information, quantities and required delivery sequence. Identifying unresolved requirements at quotation stage helps distinguish fabrication work from the equipment-level checks that the project needs.

For related manufacturing support, review our IP Rated Sheet Metal Enclosures and sheet metal quality capabilities. Use the existing quotation form below to share the drawing package for review.

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