Galvanized Steel Fabrication

Galvanized Steel Fabrication for
Outdoor Enclosures & Structures

SGCC / SECC / DX51D+Z / G90 galvanized sheet metal fabrication with zinc coating control, cut-edge protection and weatherproof powder coating for outdoor OEM programs.

  • Z120-Z600 / G30-G90 Zinc Coating Options
  • Punching, Bending, Spot Welding & Riveting
  • Initial Response Target: 24 Working Hours

Used for telecom cabinets, HVAC housings, cable tray, EV charger pedestals and solar structures.

Z275
Common Coating
G90
ASTM Option
RFQ
Thickness Availability
RFQ
Traceability Scope

Material Overview

Galvanized steel starts with a carbon steel substrate and adds a protective zinc layer for sacrificial corrosion resistance. It is the cost-effective outdoor workhorse when bare carbon steel would rust too quickly and stainless steel would overrun the budget.

We fabricate pre-galvanized sheet and hot-dip galvanized components for electrical enclosures, telecom cabinets, HVAC housings, cable tray, solar mounting hardware and industrial guards. For environment-specific selection, see our galvanized vs stainless outdoor guide.

Typical Properties

Base Density
7.85 g/cm3
Coating Range
Z120-Z600
Common ASTM
G30 / G60 / G90
Substrate
Low-carbon steel
Best Use
Outdoor cost control
Finish Pairing
Powder coat / paint

Galvanized Steel Grade Specifications

Common galvanized sheet and coating designations used in OEM sheet metal fabrication. Final grade selection depends on exposure, forming severity and coating life.

Grade Standard Coating Tensile MPa Yield MPa Formability Thickness Basis Key Characteristics
SGCC JIS G3302 Z120-Z275 270-500 205+ Good Supplier / released specification Cabinets, panels, appliance parts
SECC JIS G3313 Electro-zinc 270-410 205+ Very good Supplier / released specification Electronics chassis, clean finish
DX51D+Z EN 10346 Z140-Z275 270-500 140-300 Excellent Supplier / released specification Formed enclosures and HVAC parts
ASTM G90 ASTM A653 0.90 oz/ft2 270-450 205+ Good Supplier / released specification Outdoor HVAC and equipment cabinets
Z600 HDG EN / ISO Z600 350-550 235+ Limited Supplier / released specification Solar posts, outdoor structural parts

Where Galvanized Steel Wins

The best fit is outdoor or semi-outdoor work where cost, forming speed and corrosion resistance must balance.

Outdoor Cost Efficiency
92
Formability
82
Corrosion Resistance
76
Appearance Control
60

Galvanized Steel Processing Capability

Fiber Laser Cutting
RFQ-defined range
Thickness, assist gas and burr acceptance confirmed by drawing
CNC Punching
Tooling by RFQ
Louvers, vents, knockouts and patterns reviewed for tooling feasibility
Press Brake Forming
Part-defined envelope
Bend length, tooling and tonnage confirmed after drawing review
Joining
Spot / rivet
Spot welding, rivet nuts, PEM hardware

Recommended Applications

  • Outdoor telecom cabinets and pole boxes
  • HVAC rooftop unit panels and duct housings
  • EV charger pedestals and electrical cabinets
  • Cable tray, solar posts and equipment guards

Design Notes

  • Protect punched and laser-cut edges in severe exposure
  • Use powder coat over galvanized for long outdoor service
  • Avoid aggressive welding without fume extraction
  • Specify coating mass, not just "galvanized"

Need Galvanized Steel Parts Built for Outdoor Service?

Send drawings, expected environment and annual volume. Our engineers will review grade, zinc coating, edge protection and finishing sequence.

Request Galvanized Steel Quote