Repeatable Thin-Gauge Aerospace Parts

Aerospace Sheet Metal
Stampings
Tooling and Lot Controlled

Build-to-print formed clips, shims, brackets, covers and retention parts for aerospace equipment programs. DRAmetal controls released material, tooling, first articles and production records; the design authority owns stress, fatigue, airworthiness and final part approval.

✓ Build-to-print scope
✓ Inspection by RFQ
✓ OEM approval boundary
Thin gauge aerospace sheet metal stampings arranged for dimensional inspection without people
RFQ Project-defined
RFQ
Example order size
Drawing
Critical dimensions
Plan
Inspection scope
OEM
Final approval
01 / What We Fabricate

Stamped Aerospace Hardware for Repeat Programs

Stamping is appropriate when the released geometry, material behavior and demand justify controlled tooling. Low-volume soft tools and production dies can follow different qualification routes.

Clips and Retainers

Thin-gauge attachment and retention parts with controlled spring geometry and edge condition.

Formed Brackets

Repeat brackets with ribs, offsets, joggles and drawing-defined hole-to-form relationships.

Shims and Plates

Flat and lightly formed parts with material, thickness and profile traceability.

Covers and Shields

Stamped covers, guards and lightweight shields for released equipment assemblies.

Our scope: released tooling and stamped hardware

DRAmetal manufactures to the approved drawing, tooling and quality plan. The aerospace design authority owns loads, fatigue, airworthiness, qualification and final part release.

02 / Aerospace Stamping Types

Clips, Brackets, Shims and Formed Covers

Tooling level is selected from annual volume, geometry stability, material and qualification requirements.

Aerospace Clips and Retainers Retention

Aerospace Clips and Retainers

Thin-gauge stamped hardware for released attachment and retention functions.

  • Control Form and spring geometry
  • Edges Drawing-defined condition
  • Trace Material lot
Stamped Aerospace Brackets Structural

Stamped Aerospace Brackets

Repeat formed brackets with offsets, ribs and localized features.

  • Features Offsets, ribs and joggles
  • CTQ Hole-to-form position
  • Approval FAI route
Shims and Precision Plates Precision

Shims and Precision Plates

Profiled shims, spacers and thin plates with controlled thickness and burr direction.

  • Material Drawing-defined alloy
  • CTQ Thickness and profile
  • Packout Protected by lot
Stamped Covers and Shields Protection

Stamped Covers and Shields

Lightweight formed metal covers for equipment and subsystem protection.

  • Geometry Drawn or formed shell
  • Surface Finish allowance
  • Boundary Design authority validation
03 / Technical Capabilities

Typical Aerospace Stamping Scope

Materials Drawing-defined aluminum, stainless steel, titanium, nickel alloys and specialty strip with lot traceability
Tooling Laser and brake prototypes, soft tooling, compound dies or progressive tooling according to released production plan
Processes Blanking, forming, drawing, piercing, restrike, deburring, cleaning, finishing and secondary machining where specified
Critical controls Material grain, thickness, form angle, springback, hole-to-form position, burr direction and surface condition
Documentation Material records, tool revision, first-article report, inspection plan and nonconformance control as contractually required
Supply boundary Build-to-print stamped hardware; the aerospace design authority owns stress, fatigue, material allowables, airworthiness and final approval
04 / Manufacturing Process

From Flat Pattern to Controlled Production Tooling

01

Requirement Review

Confirm drawing, material, volume, qualification and record-retention requirements.

02

Forming Study

Review grain, radii, springback, draw depth, burr direction and finish allowance.

03

Prototype Route

Use laser and forming or soft tooling to validate geometry before production-tool release.

04

Tool Build and Tryout

Control die datums, stations, restrike features and tool revision.

05

First Article

Inspect released characteristics and document results through the agreed approval route.

06

Production Control

Maintain material lot, tool condition, in-process checks and protected packout.

05 / Why It Matters

Why Aerospace Stampings Need Tool and Material Discipline

A stable die cannot compensate for uncontrolled strip direction, material temper or tool revision.

Springback

Alloy, temper, grain and tool geometry interact at every formed feature.

Tool Wear

Burrs and feature drift require defined in-process checks and maintenance triggers.

Material Trace

Strip and sheet identity must remain connected to released part records.

Revision Lock

Drawing and tool changes require coordinated approval before production.

Customer Project

Aerospace Thin-Sheet Stampings: Wrinkle and Edge Control

Materials, fabrication decisions and results for an anonymous customer project.

Aerospace Thin-Sheet Stampings: Wrinkle and Edge Control — component reference

Component reference image

The Customer Challenge

Wrinkling, springback and surface damage made thin-sheet dimensions inconsistent.

Project Measurements & Details

0.3–0.8 mmSheet thickness
±0.05 mmDimensional tolerance
100%Penetrant inspection

Results apply to the project configuration described on the linked page.

Read the Customer Project →
07 / Why Choose Us

Why Aerospace Programs Use DRAmetal for Stampings

01

Prototype-to-tool route

Early formed parts can inform a controlled production tooling release.

02

Material awareness

Grain, temper and lot identity are carried through fabrication and inspection.

03

First-article support

Released characteristics are mapped to the agreed inspection record.

04

Change discipline

Part, tool and process revisions remain linked through production.

09 / FAQ

Aerospace Sheet Metal Stampings FAQ

What aerospace sheet metal stampings do you manufacture?

We manufacture build-to-print clips, retainers, formed brackets, shims, plates, covers and shields.

Can you support low-volume aerospace stampings?

Yes. Laser blanks, press-brake forming and soft tools can support development or lower volumes before production dies are justified.

Do you provide first-article inspection records?

We can provide the contractually defined first-article and dimensional records against the released drawing and revision.

Do you design flight-critical parts?

No. The aerospace design authority owns design, stress, fatigue, qualification and airworthiness. We manufacture released parts.

What should an aerospace stamping RFQ include?

Send drawings, models, material specifications, grain direction, annual volume, tooling ownership, inspection and record requirements, finish and quantities.

Get Started

Need Aerospace Stampings
With Tool and Lot Control?

Send drawings, material and grain requirements, volumes, tooling plan, first-article requirements, finish and quantities for review.