EV Battery Enclosures
Sheet metal housings, covers, trays, brackets and service panels for EV battery pack and module programs.
Custom Battery Enclosure Manufacturer Custom Battery
Custom Battery
Enclosures
Build-to-Print Battery Housings
Custom sheet metal battery housings, covers, trays, module boxes, brackets, sealing panels and hardware-ready mechanical kits for EV platforms, industrial battery packs, backup power and energy equipment OEMs. DRAmetal manufactures to released drawings with controlled fit, coating, hardware and packout.
✓ Build-to-print scope
✓ Inspection by RFQ
✓ OEM approval boundary
RFQ Project-defined
RFQ
Example order size
Drawing
Critical dimensions
Plan
Inspection scope
OEM
Final approval
01 / What We Fabricate
Battery Enclosure Metalwork for OEM Programs
Battery OEMs need custom housings, covers, trays, brackets and sealed mechanical kits matched to the released drawing, interface controls and production volume—not only a standard EV battery tray.
Industrial Battery Boxes
Steel and aluminum battery boxes, rack battery housings and backup-power enclosure parts.
Sealed Battery Panels
Gasket lands, gland plates, cover panels and hardware-ready interfaces for sealed battery assemblies.
Battery Enclosure Kits
Revision-controlled panels, brackets, hardware and protective packout grouped by enclosure model or project phase.
Our scope: mechanical battery enclosure parts and kits
The OEM owns battery cell selection, BMS, electrical architecture, thermal validation, fire safety, IP testing and final certification. DRAmetal manufactures the sheet metal enclosure body, panels, brackets and hardware-ready mechanical kits to released drawings.
02 / Battery Enclosure Types
EV Housings, Battery Boxes and Sealed Mechanical Kits
The scope covers complete battery housings, covers and welded mechanical kits beyond the narrower tray-only product category.
EV EV Battery Enclosure Metalwork
Formed and welded housings, covers, trays and bracket parts for EV battery pack and module enclosure programs.
- Materials Aluminum, steel, stainless
- Features Covers, trays, rails
- Control Fit and seal datums
Boxes Industrial Battery Boxes
Custom metal battery boxes and backup-power housings with venting, cable access and hardware-ready features.
- Format Wall / rack / floor
- Features Vents, handles, glands
- Use UPS and equipment packs
Module BESS and Module Enclosure Parts
Battery module covers, shelves, panels and internal supports for energy storage enclosure assemblies.
- Scope Panels, brackets, trays
- Inspection Hole and fit checks
- Packout Module or cabinet
Kits Sealed Battery Enclosure Kits
Finished battery enclosure panels, hardware, brackets and protective packaging controlled by drawing revision.
- Control Gasket and hardware
- Quality Final inspection
- Delivery Project kit
03 / Technical Capabilities
Typical Custom Battery Enclosure Specification
| Materials | 5052/6061 aluminum, galvanized steel, cold-rolled steel, 304/316 stainless steel and project-defined coated materials |
|---|---|
| Processes | Laser cutting, punching, bending, welding, hardware insertion, sealing-surface preparation, powder coating, passivation and assembly |
| Part examples | Battery housings, covers, trays, module boxes, bracket sets, gland plates, vent plates, service panels and hardware-ready kits |
| Quality controls | First article, CTQ sealing-surface checks, hole inspection, hardware presence, coating review and packout verification |
| Documentation | Drawing revision, BOM, finish requirement, inspection record, material certificate and packaging photo when required |
| Delivery format | Loose enclosure parts, battery housing kits, hardware-installed panels, subassemblies or export-protected project packs |
04 / Manufacturing Process
From Battery Enclosure RFQ to Mechanical Kit Delivery
01
Application Boundary Review
Confirm whether the program is EV, industrial, backup power or energy storage, and define DRAmetal's mechanical scope.
02
DFM and Sealing Review
Review gasket lands, cable entries, venting, bracket datums, coating, hardware and assembly sequence.
03
Fabrication
Cut, punch, bend, weld and deburr battery housings, covers, trays, brackets and panels.
04
Finish and Hardware
Apply coating or passivation, then install PEM hardware, studs, hinges, inserts or customer-defined hardware.
05
Interface Inspection
Check sealing surfaces, module support holes, cover fit, cable entry plates, coating quality and hardware presence.
06
Revision Packout
Pack enclosure parts by model, project revision, assembly station or battery module sequence.
05 / Why It Matters
Why Battery Enclosure Manufacturing Needs More Than Box Fabrication
Battery enclosures connect structural support, sealing, cable routing, thermal features, safety spacing and service access. A supplier must control mechanical interfaces, not only the outside shape.
Sealing and Fit
Cover panels, gasket lands and cable entries must stay repeatable after forming, welding and coating.
Module Interfaces
Battery module brackets and tray holes need functional datum checks so packs install without rework.
Coating and Isolation
Finish thickness, masked areas and edge protection can affect grounding, corrosion and assembly fit.
Revision Control
Battery programs often change by module supplier or pack generation, so kit control matters.
Customer Project
Industrial Battery Enclosure: Insulation and Pressure Relief
Materials, fabrication decisions and results for an anonymous customer project.
Component reference image
The Customer Challenge
Insufficient insulation and enclosure protection increased short-circuit risk, while the assembly lacked a controlled pressure-release route.
Project Measurements & Details
≥100 MΩInsulation resistance
IP67Protection test
≥0.1 MPaRelief opening pressure
Results apply to the project configuration described on the linked page.
Explore Customer Projects → 07 / Why Choose Us
Why OEMs Use DRAmetal for Custom Battery Enclosures
01
Battery and new-energy experience
Battery trays, BESS enclosures, module racks and energy storage parts give us practical interface knowledge.
02
Integrated sheet metal flow
Cutting, bending, welding, finishing, hardware insertion and mechanical assembly can be coordinated together.
03
Interface-focused inspection
Sealing surfaces, module holes, brackets, cable plates and hardware are checked against functional requirements.
04
OEM-ready packout
Finished parts can be packed by enclosure model, drawing revision, assembly station or project phase.
08 / Related
Related Fabricated Products
09 / FAQ
Custom Battery Enclosures FAQ
What battery enclosure parts can DRAmetal fabricate?
We fabricate sheet metal battery housings, covers, trays, module boxes, brackets, gland plates, vent plates, service panels and hardware-ready kits.
Do you design complete battery packs?
No. We normally manufacture the mechanical enclosure parts and assemblies. The OEM owns cells, BMS, electrical design, thermal validation, safety and certification.
Can you support sealed enclosure interfaces?
Yes. We can manufacture gasket lands, covers, cable entry plates and seal-ready surfaces to released drawings and agreed inspection plans.
What should be included in a battery enclosure RFQ?
Send drawings, STEP files, material and finish notes, gasket details, cable entry layout, module interface points, hardware list, CTQ dimensions and forecast quantity.
Get Started Need Custom Battery Enclosures
Need Custom Battery Enclosures
Built to Your Drawings?
Send your battery enclosure drawings, material and coating notes, gasket details, module interfaces, hardware list and quantities. We will review manufacturability, sealing-surface risk and packout before quoting.