Custom HVAC Metal Parts

HVAC Sheet Metal
Components
Built for OEM Equipment Platforms

Build-to-print fan decks, drain pans, coil and filter panels, service covers, internal supports and mixed mechanical kits for air handlers, rooftop units, condensing equipment and industrial climate-control platforms. This page covers the components inside the equipment, not the complete HVAC cabinet or field ductwork.

✓ Build-to-print scope
✓ Inspection by RFQ
✓ OEM approval boundary
Custom HVAC sheet metal components arranged for factory inspection
RFQ Project-defined
RFQ
Example order size
Drawing
Critical dimensions
Plan
Inspection scope
OEM
Final approval
01 / What We Fabricate

The Sheet Metal Parts Inside HVAC Equipment

HVAC OEMs often release fan decks, drain pans, coil panels, baffles and serviceable hardware as a mixed sheet metal package beyond the main RTU enclosure, duct or plenum.

Fan and Blower Supports

Fan decks, motor plates, blower rails and support brackets built around rotating-equipment interfaces.

Drainage Components

Condensate pans, drip trays, drain slopes and splash-control parts with formed corners and outlet features.

Coil and Service Panels

Coil end panels, filter frames, access covers and removable service panels with controlled cutouts and hardware.

Platform Component Kits

Mixed supports, panels, trays and hardware grouped by HVAC model, module and released drawing revision.

Our scope: the released HVAC mechanical component package

DRAmetal manufactures fan decks, drain pans, coil and access panels, supports, brackets and hardware-ready kits. The HVAC OEM owns airflow and refrigeration design, fan and coil selection, drainage validation, controls, electrical safety and final equipment certification.

02 / HVAC Component Types

Fan Decks, Drain Pans, Panels and Installation Kits

Each part family is controlled around the interface it serves: fan alignment, condensate drainage, coil access, filter fit or final equipment assembly.

Fan Decks and Equipment Supports Airside

Fan Decks and Equipment Supports

Formed decks, motor plates, rails and brackets supporting fans, blowers and internal equipment modules.

  • Materials Galvanized / coated steel
  • Control Hole and flange datums
  • Use Fan and blower modules
Condensate and Drip Pans Drainage

Condensate and Drip Pans

Stainless, galvanized or aluminum drain pans with welded corners, formed slopes, outlets and protected sealing areas.

  • Materials SS / galvanized / aluminum
  • Features Slope and drain outlet
  • Inspection Fit and water-path check
Coil, Filter and Access Panels Service

Coil, Filter and Access Panels

Coil end plates, filter frames, service covers and removable panels with repeated cutouts, edge safety and hardware fit.

  • Features Cutouts and inserts
  • Control Service clearances
  • Finish Drawing-defined
HVAC Mounting and Hardware Kits Kits

HVAC Mounting and Hardware Kits

Bracket sets, rails, shields, panels and installed hardware packed by equipment model or assembly station.

  • Scope Mixed component family
  • Quality Hardware presence
  • Packout Model and revision
03 / Technical Capabilities

Typical HVAC Sheet Metal Component Scope

Materials G30/G60/G90 galvanized steel, cold-rolled steel, 304/316 stainless, 5052 aluminum and drawing-defined coated sheet
Part examples Fan decks, motor plates, drain pans, coil panels, filter frames, service covers, rails, brackets, shields and hardware-ready kits
Fabrication Laser cutting, punching, bending, rolling, spot/TIG/MIG welding, clinching, hardware insertion, sealing preparation and finishing
Critical controls Fan and coil interface holes, flange geometry, drain slope and outlet, access-panel fit, sharp-edge removal, hardware and coating
Documentation Drawing revision, BOM, first article, CTQ inspection, finish record and model-based packout identification as required
Supply boundary Mechanical HVAC sheet metal components; the OEM owns refrigeration, airflow sizing, controls, electrical integration and final equipment certification
04 / Manufacturing Process

From HVAC Platform BOM to Assembly-Ready Kits

01

Platform Boundary Review

Separate fan, coil, drainage, service and enclosure interfaces and confirm the released component list.

02

DFM and CTQ Mapping

Review bend access, drain slope, weld sequence, hardware, coating, gasket areas and assembly-critical datums.

03

Cutting and Forming

Cut, punch, bend and roll panels, pans, decks, rails and brackets with part and revision identity maintained.

04

Joining and Hardware

Fixture-weld corners and supports, then install inserts, studs, nuts, hinges or specified mechanical hardware.

05

Functional Interface Checks

Inspect fan and coil holes, pan slope and outlet, access-panel fit, hardware, edges and finish condition.

06

Model-Based Packout

Group mixed components by HVAC model, module, assembly station and drawing revision.

05 / Why It Matters

Why Mixed HVAC Components Need Platform-Level Control

A drain pan, fan deck and service panel can each pass loose-part inspection while the assembled unit still leaks, binds or misaligns. Controls need to follow the actual equipment interfaces.

Fan and Coil Alignment

Mounting holes and support flanges must locate rotating and heat-exchange equipment without forcing the assembly.

Drainage Geometry

Pan slope, welded corners and outlet location must preserve the intended condensate path after fabrication.

Service Access

Panels, filter frames and covers must remain removable with the specified hardware and adjacent components installed.

Variant Control

Similar-looking parts across HVAC capacities and model revisions need unmistakable traveler and packout control.

Customer Project

HVAC Sheet Metal Components: Leakage and Flow Control

Materials, fabrication decisions and results for an anonymous customer project.

HVAC Sheet Metal Components: Leakage and Flow Control — component reference

Component reference image

The Customer Challenge

Leaky joints, inefficient noisy scrolls and stiff dampers limited airflow performance and interchangeability.

Project Measurements & Details

≤2%Air leakage
≥5,000 m³/hAirflow
≤65 dB(A)Noise

Results apply to the project configuration described on the linked page.

Read the Customer Project →
07 / Why Choose Us

Why HVAC OEMs Use DRAmetal for Component Families

01

Mixed-part manufacturing

Pans, decks, panels, rails, brackets and hardware can be coordinated under one platform release.

02

Interface-focused DFM

Drainage, rotating equipment, service access, insulation and coating interfaces are reviewed before release.

03

Integrated fabrication flow

Cutting, forming, welding, finishing, hardware insertion and mechanical kitting are managed together.

04

OEM assembly packout

Components can ship by equipment model, module, station and revision to reduce line-side sorting.

09 / FAQ

HVAC Sheet Metal Components FAQ

Which HVAC sheet metal parts can DRAmetal manufacture?

Typical parts include fan decks, motor plates, condensate pans, drip trays, coil and filter panels, service covers, rails, brackets, shields and hardware-ready kits.

How is this different from your HVAC enclosure page?

The HVAC enclosure page covers the complete outer cabinet or casing. This page covers the internal, drainage, support and service components installed within that equipment platform.

Can you fabricate stainless condensate pans?

Yes. Stainless, galvanized and aluminum pans can be formed and welded to released drawings with drain outlet, slope, corner and fit checks defined in the inspection plan.

Can mixed parts be packed by HVAC model?

Yes. Fan, drain, coil, service and bracket parts can be identified and packed by model, module, assembly station and drawing revision.

What should an HVAC component RFQ include?

Send drawings, 3D models, BOM, material and coating notes, fan and coil interfaces, drain requirements, hardware, CTQs, model variants, prototype quantity and annual volume.

Get Started

Need Custom HVAC Metal Parts
Grouped by Equipment Platform?

Send the HVAC component drawings, BOM, materials, drainage details, fan and coil interfaces, hardware, variants and quantities. We will review manufacturing and packout risks before quoting.